Custom Plastic Extrusion

Innovative Solutions from a Trusted Custom Plastic Extrusion Company

As a premier custom plastic extrusion company, Lakeland Plastics brings unparalleled expertise to the table, offering innovative extrusion solutions for a wide range of industries. Since 1962, our commitment to quality and customer satisfaction has driven our success. With a dedicated focus on custom plastic extrusion, we utilize state-of-the-art technology and a highly skilled workforce to create products that solve challenges and deliver exceptional performance. Whatever your unique needs, we’re ready to bring your project to life with precision and care.

At Lakeland Plastics, our custom plastic extrusion manufacturing process is designed to create high-quality, precise profiles tailored to meet your specific needs. Here’s how we do it:

Step 1: Material Selection

We begin by selecting the right thermoplastic material for your project, choosing from options like high-impact polystyrene, ABS, PVC, polypropylene and more. This ensures durability and the desired performance of your finished product.

Step 2: Melting & Forming

Plastic pellets are melted and then forced through a specially designed die. This step turns the molten material into a continuous shape, such as rods, tubes or intricate profiles. The choice of die design allows us to create custom shapes and sizes based on your exact requirements.

Step 3: Shaping & Cutting

Once the material is extruded, it’s cooled and solidified. We can shape it further using techniques like punching, drilling and routering. This is where we turn raw extrusions into usable components for your applications.

Step 4: Co-Extrusion & Tri-Extrusion (Optional)

For enhanced functionality or aesthetic appeal, we offer co-extrusion and tri-extrusion. This allows us to combine multiple materials or colors into a single product, offering versatility and additional benefits such as added durability or a sleek look.

Step 5: Quality Control & Inspection

At Lakeland Plastics, we believe in delivering only the best. Every product goes through strict quality control checks to ensure that it meets our high standards. From prototype trials to large-scale production, we oversee the entire process to guarantee precision and reliability.

Step 6: Final Fabrication

Once the extrusions are ready, we provide additional fabrication services in-house, including cutting, assembly and packaging. This allows us to deliver a complete solution that fits seamlessly into your production needs.

• Tailored Solutions for Every Project: At Lakeland Plastics, we understand that each project is unique. That’s why we specialize in creating highly customized plastic extrusions—whether it’s profiles, rods, tubing or multi-layer designs—all made to your exact specifications.
• Decades of Custom Expertise: With over 50 years of experience, Lakeland Plastics has been a trusted partner for clients seeking custom plastic extrusion solutions. Our extensive industry knowledge allows us to handle even the most complex and specialized extrusion requirements.
• Advanced Technology for Custom Designs: We use state-of-the-art equipment—including 9 production lines and 4 co-extrusion lines—to create custom profiles and multi-layer designs. Whether you need simple or intricate custom extrusions, our technology can meet your specifications with precision and efficiency.
• In-House Engineering and Tooling for Precision: Our dedicated in-house tooling and engineering team works closely with you from concept to completion, providing precise tooling, quick modifications and fast turnarounds. This hands-on approach allows us to fine-tune designs and deliver fully customized solutions faster than our competitors.
• Commitment to High-Quality Custom Products: We are committed to providing top-tier quality in every custom extrusion project. By following ISO-compliant processes and maintaining rigorous quality assurance standards, we ensure your custom products are reliable, durable and made to last.
• Flexible and Scalable Custom Production: Whether you need a small run of prototypes or large-scale production, our 24-hour production capabilities allow us to scale up quickly and meet tight deadlines without sacrificing the quality of your custom extrusions.
• Strategic Location for Efficient Custom Delivery: Located in the Midwest, we offer fast and cost-effective shipping options that ensure your custom products arrive on time, no matter where you’re located.
• Collaborative Custom Design Support: Our engineering team is here to assist you in every step of the design process, from material selection to optimizing the extrusion process. We’ll collaborate with you to develop custom solutions that exceed expectations and enhance your end product.